What
is the Filter Judge suppose to do?
The
Filter Judge is a tool for taking a vertical core sample of media
(sand, anthracite, garnet, etc.) from a filter. It requires no special
training and is very simple to use.
How
does the Filter Judge work?
The
Filter Judge is inserted into the media while it is slightly fluidized
during mild backwash. After full insertion into the media, a slotted
inner tube is rotated inside of a slotted outer tube to capture a representative
sample of the media. The inner tube is then rotated such that the
slots are opposed to each other, thus capturing the sample. The tool
is then removed from the filter. Water then drains from the annular
space between the two tubes. The Filter Judge is then laid horizontally,
and the tubes are rotated to expose the captured media sample. The
sample can then be measured to determine the depth of each layer, the depth
of any interface zone between layers, the extent of contamination (i.e.—mudball
formation), or the sample can be removed from the tool for further testing
(i.e.—sieve analysis, chemical composition, etc.).
How
can it benefit me?
The
Filter Judge can benefit the operator of a facility that uses gravity filter
media for the filtration of liquids. The operator can quickly take
an accurate sample of the media during a backwash cycle without taking
the filter out of operation. There is no need to send a worker down
into the filter to dig a hole in the media. Downtime is reduced,
and the hazards of sending a worker into the filter are eliminated.
Furthermore, multiple samples can be taken in a short period of time.
Is
it easy to operate?
Yes,
most operators can work it correctly the first time they use it.
Is
it accurate?
Yes,
but don’t take our word for it! Try it for yourself: Probe the bottom
of your media, and determine the distance from the bottom of the media
to a known point (such as the top of the filter wall). Then measure
the distance from the top of the media to that same known reference point.
The difference in these two measurements will tell you the full depth of
media at that location. Next, take a core sample of the media during
mild backwash with the filter judge. You will find that the measured
media thickness will correspond to the thickness determined by the Filter
Judge.
Does
the use of the Filter Judge create a void / hole in the media where the
core sample is pulled?
No,
the Filter Judge is intended to be used in the backwash process only.
Therefore, the media will immediately fill the void after the Filter Judge
is removed.
What
is it made from?
It
is made from polypropylene and NSF-approved PVC. It is lightweight, non-corrosive,
and non-conductive.
Is
it any better than any other similar product?
We
certainly think so! The only similar product that we could find was
made for the agriculture industry for the purpose of sampling grain products.
Their unit was made of brass, conducted electricity, and was heavier and
more expensive than the Filter Judge. Furthermore, their unit was not collapsible
or expandable like the Filter Judge. The most important difference
however was that this grain and seed sampler tended to bind up when used
to sample filter media.
Can
I easily transport the Filter Judge?
Certainly.
It can be assembled and disassembled into 4 foot sections. It is
designed with threaded connections for the inner tube and cam-lever type
couplings for the outer tubes.
What
is the length of the Filter Judge?
The
basic assembled unit is approximately 8 feet long, and is comprised of
the bottom sampling section and the upper section. Additional 4’
extension pieces are available if necessary. A basic rule of thumb
for determining the necessary length is to measure from the bottom of the
media to the operator’s waist.
Who
can benefit from the use the Filter Judge?
The
Filter Judge was designed with the municipal water industry in mind, but
it can be used by many other operators of similar gravity filter units.
This could mean that paper mills, petrochemical, manufacturers, and many
others can benefit from the use of the Filter Judge.
What
is the warranty?
One
year replacement when operated in accordance with the assembly and operating
instructions. Lamar Solutions will ship a replacement unit to the
customer upon receipt of the defective unit. |